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ENGINEER MANUAL FOR AFTER SALE SERVICE

PRODUCT-TREADMILL

MODEL- M-5300A1(835i)

INFORMATION GUIDE-

1. Information For Components & System

1.1. System Wiring Diagram

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1.2. Motor Driver-

Definition of Incline Control Connector

PIN 1 2 3 4 5
Define DOWN x UP x COM

Definition of Console Wire-7P Connector

PIN 1 2 3 4 5 6 7
Define RPM +5V Motor EN Slow Fast GND +12V

Definition of Console Wire-5P Connector

PIN 1 2 3 4 5
Define +5V ADC GND Down Up

Definition of Incline VR Connector

PIN 1 2 3
Define +5V ADC GND

Description of pilot lamps-

D1-Motor driver defective pilot lamp-Red--Lights up while motor driver damage.

D2-Increasing speed pilot lamp-Yellow--Flash while increasing speed.

D3-Decreasing speed pilot lamp-Yellow--Flash while decreasing speed.

D4-Motor start pilot lamp-Yellow--Lights up while motor got power.

D5-Incline motor up pilot lamp-Yellow--Lights up while incline motor go up.

D6-Incline motor down pilot lamp-Yellow--Lights up while incline motor go down.

D8-DC12V power pilot lamp-Green--Lights up normally while power on.

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1.3. Console PCB-

I/O Console wire

I/O Console wire
PIN 1 2 3 4 5 6 7 8 9 10 11 12
Define +5V ADC GND Down Up RPM +5V Motor EN Slow Fast GND +12V

I/O Console wire

PIN
Define
1
+5V
2
ADC
3
GND
4
Down
5
Up
6
RPM
7
+5V
8
Motor EN
9
Slow
10
Fast
11
GND
12
+12V
CP (ICP-For program update-
PIN 1 2 3 4
Define ICE_SCL Vcc(+5V) ICE_SDA GND

CP (ICP-For program update-

PIN
Define
1
ICE_SCL
2
Vcc(+5V)
3
ICE_SDA
4
GND
J3 Blue Tooth (BT)
P1 Vss Ground P4 UART-RxD-IN
P2 DC power supply P5 UART-CTS (not use)
P3 UART-TxD-OUT P6 UART-RTS (not use)

J3 Blue Tooth (BT)

P
Description
P1
Vss Ground
P2
DC power supply
P3
UART-TxD-OUT
P4
UART-RxD-IN
P5
UART-CTS (not use)
P6
UART-RTS (not use)
J4 DC12V
P1 12V P2 GND

J4 DC12V

P
Description
P1
12V
P2
GND
J6 iHP PCB (USB)
P1 UART-TXD P4 N.A
P2 UART-RXD P5 Vcc
P3 N.A P6 GND

J6 iHP PCB (USB)

P
Description
P1
UART-TXD
P2
UART-RXD
P3
N.A
P4
N.A
P5
Vcc
P6
GND
J7 Hand Pulse
P1 VCC P3 Output
P2 GND P4 12V

J7 Hand Pulse

P
Description
P1
VCC
P2
GND
P3
Output
P4
12V
J9 Wireless HR receiver
P1 Output P3 GND
P2 Vcc    

J9 Wireless HR receiver

P
Description
P1
Output
P2
Vcc
P3
GND
J10 SAFE KEY
P1 Driver EN P2 VCC

J10 SAFE KEY

P
Description
P1
Driver EN
P2
VCC
J14 PWM 12V power(fan)
P1 PWM 0~12V P2 GND

J14 PWM 12V power(fan)

P
Description
P1
PWM 0~12V
P2
GND
KEY 1 Membrane
Pin\pin(com) 1 2 3 4 5
6 x x SPD + Q-SPD 4 X
7 x x SPD - Q-SPD 6 X
8 x x STOP Q-SPD 8 X
9 x x Blue Tooth Q-SPD 10 X
10 x x FAN x X

KEY 1 Membrane

Number
Description
1
x
2
x
3
SPD +
4
Q-SPD 4
5
x
6
x
7
x
8
x
9
x
10
x
J17 Handle Button - Speed (KEY 3)
P1 SPD - P3 COM
P2 INC +    

J17 Handle Button - Speed (KEY 3)

P
Description
P1
SPD -
P2
SPD +
P3
COM
J18 Handle Button - Incline (KEY 4)
P1 INC - P3 COM
P2 INC +    

J18 Handle Button - Incline (KEY 4)

P
Description
P1
INC -
P2
INC +
J19 Membrane (KEY 2)
Pin\pin(com) 1 2
3 INC + Q-INC 2
4 INC - Q-INC 4
5 START Q-INC 6
6 ENTER Q-INC 8
7 SELECT x

J19 Membrane (KEY 2)

No.
Pin\pin(com)
1
INC +
2
Q-INC 2
3
INC +
4
INC -
5
START
6
ENTER
7
Q-INC 8
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2. Error Signal Check Steps And Solutions

2.1.SPEED ERROR

No speed signal from speed sensor for more than 6 seconds when treadmill is started, all window displays will be off, all output will stop, and the display with show SPEED ERROR.

If this is a new product that was just assembled, there is possibly an assembly problem. The Data wire may not be attached correctly or the wire may have been damaged during assembly.

Determine & Solution-

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2.2. E6

The incline AD parameter did not change over 7 seconds while operating the incline, incline function can not be use but other functions are normal to use.

If this is a new product that was just assembled, there is possibly an assembly problem. The Data wire may not be attached correctly or the wire may have been damaged during assembly.

Determine & Solution-

Before installing a new incline motor or VR, have to sure the incline motor or VR in the incline level 0 condition.

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2.3. E7

Incline motor AD parameter out of the range.-under 15 / over 120-.

Determine & Solution-

Before installing a new incline motor or VR, be sure the incline motor or VR is in the incline level 0 condition.

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3. Other Information

3.1. No Display On Console(No Power)

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3.2. Key Loss Function

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3.3. REAL SPEED IS NOT THE SAME AS DISPLAYED SPEED

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4. Engineering Mode

4.1. Engineering Mode ONE-Basic Settings

In idle mode, press and hold STOP then press Program Select to enter the mode.

4.1.1. Software information-Message window show software version & modification date, press Enter to next setting.

4.1.2.Unit setting-Message window show SET UNIT = KM , press FAST or SLOW can change to SET UNIT = EN , press Enter to next setting.

4.1.3.Perpetual calendar-Select ON can edit the perpetual calendar.

4.1.4.Total used distance-Message window show TOTAL DIST = , incline window show 000~999 km/mil, speed window will carry 1 if over 1000 km/mil, press Enter to next setting.

4.1.5.Total used time-Message window show TOTAL TIME = , incline window show 000~999 hour, speed window will carry 1 if over 1000 hours, press Enter back to idle.

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4.2. Engineering Mode TWO- Test Mode

In idle mode, press and hold STOP then press Start to enter the mode.

4.2.1.Display test 1-Press STOP to next mode.

4.2.2.Display test 2-Press STOP to next mode.

4.2.3.Display test 3-Press STOP to next mode.

4.2.4.KEY test-Dot-matrix window show KEY , each key has their own parameter show as below, press STOP to next mode.

Key Parameter Key Parameter
INCLINE UP 100 SPEED FAST 120
INCLINE DOWN 101 SPEED SLOW 121
START 102 BLUE TOOTH 123
ENTER 103 FAN 124
PROGRAM SELECT 104 SPEED 4 130
INCLINE 2 110 SPEED 6 131
INCLINE 4 111 SPEED 8 132
INCLINE 6 112 SPEED 10 133
INCLINE 8 113    

4.2.5.IO test mode-Press START to trip the motor control relay, press FAST or SLOW to control the motor manual, press incline UP or DOWN to drive incline motor manually, time window show incline motor AD parameter 0~255, speed window show real-time speed that feedback from speed sensor, press STOP to display test 1 or press and hold STOP then press START back to idle.

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4.3. Engineering Mode THREE-Data default(Erase)

4.3.1.Erase the Custom settings-In idle mode, press and hold STOP then press Enter , Custom settings will erase to default value.

4.3.2.Erase the total used time & distance-In engineering mode ONE, press and hold STOP then press Enter , total used time & distance will erase and Custom settings will erase to default value.

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4.4. Engineering Mode FOUR-iHP Perpetual calendar edit

Press any one of the speed express key while in the IDLE mode, message window show iHP internal date and time, press Enter back to idle or press and hold any one of the speed express key to edit the perpetual calendar.

4.4.1.Set Year-Message window show SET YEAR = XX (XX-2011= 11), press FAST or DOWN to set, press Enter to next setting.

4.4.2.Set Month-Message window show SET MONTH = XX (XX-1~12) , press FAST or DOWN to set, press Enter to next setting.

4.4.3.Set Date-Message window show SET DATE = XX (XX-1~31) , press FAST or DOWN to set, press Enter to next setting.

4.4.4.Set Hour-Message window show SET HOUR = XX , press FAST or DOWN to set, press Enter to next setting.

4.4.5.Set Minute-Message window show SET MINUTE = XX, press FAST or DOWN to set, press Enter back to idle.

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